Manufacturing Process
Utilizing advanced machinery and cutting-edge technology, we employ a comprehensive
production process to deliver products that guarantee your customers’ peace of mind.
production process to deliver products that guarantee your customers’ peace of mind.
Seven steps in prouducing rattan materials
Shaping Quality Excellence of Rattans
Material Preparation
athering and mixing essential raw materials, including HDPE, LDPE, colorants, and other additives such as antioxidants, is the initial step.
Extrusion
In this step, the material blend is fed into an extruder rapidly at a high temperature, passing through a die to achieve the desired shape.
Molding
Crafting a unique pattern involves utilizing a customized mold to shape the extruded plastic into the desired size and form.
Water Cooling
Water circulates through the mold to swiftly cool the plastic, aiding in its solidification into the desired form and preventing deformities.
Embossing
The automated embossing machine is employed to create diverse surface effects on the cooled rattan, including patterns resembling sea grass and bamboo.
Rolling
Following the cooling process, the plastic rattan is rolled or twisted into large rolls for easier handling and transportation.
Packaging
The PE rattan material will be packed with our original design packaging bags, including labeling and undergoing final quality checks.
Nine steps in prouducing plastic wood materials
Elevating Plastic Wood Quality to Excellence
Material Preparation
Typically, it envolves merging key raw materials like HDPE, PS, and antioxidants, carefully mixing them in precise proportions based on our proprietary formula for the production process.
Extrusion Process
Following the mixing process, the mixture is fed into an extruder. The extruder heats the mixture to a high temperature, and the molten mixture is subsequently pushed through a die, shaping it into the desired board form. The extruded board undergoes cooling in a water bath to solidify.
Molding Process
The molded boards are pressed and shaped through a hydraulic press, ensuring that the boards have a consistent shape as you require.
Water Cooling
Water circulates within the mold and rapidly cools the plastic, facilitating its solidification into the desired shape and preventing any deformities.
Surface Treatment
The boards undergo treatment to enhance both their appearance and durability. Our selection of surface treatments, such as embossing, polishing, and sanding, ensures a smooth and appealing surface while bolstering the board's resistance to scratches and stains.
Shaping Process
The boards are manufactured into different shapes and curves by various molds, with our automated CNC machines.
Other Processes
The boards undergo high-pressure flattening with our automated machines. In the cutting phase, a range of cutting tools, including CNC machines, drills, and saws, is employed to achieve the desired size for the boards.
Installation
From careful planning to meticulous execution, each step ensures your furniture is not just placed but perfectly integrated into your environment, creating a harmonious and functional setting.
Packaging
The final phase of the plastic wood board manufacturing process is packaging. The boards are carefully stacked, wrapped in cartons, and covered with protective PE foam to ensure they reach their destination in perfect condition.
